SUPER SKIDS

IPEC manufactures Super Skids that help our pharmaceutical and biotech customers maximize productivity by vertically integrating large-scale equipment with features such as multi-level platforms, solids handling & mixing, operator interface stations, lifts, hoists and other equipment for advanced processing.

super skid
SYSTEM: Purification Module
CLIENT LOCATION: Ireland
DECK: Multi-level (11 ft/15 ft), 195 ft2
PLATFORM SPECIFICATION: 304L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous, Split Clean Room/Mechanical Environment, CE Approvals
VESSELS: 15,000L & 4,000L Purification Hold Vessels w/ agitation
CONTROLS: DeviceNet & Classic I/O Networked to Delta-V DCS
SYSTEM NOTES: Pharmaceutical Purification Process, Integrated Clean Room Access/Transfer Panels, configured for Clean-In-Place (CIP) and Steam-In-Place (SIP)
Global Expertise

We have installed super skids to support pharmaceutical operations around the world. IPEC's ongoing experience with these large-scale projects strengthens in our ability to meet aggressive deadlines without sacrificing quality.

super skid
SYSTEM: Large-Scale Buffer Prep
CLIENT LOCATION: United States
DECK: 9 ft deck height, 350 ft2
PLATFORM SPECIFICATION: 316L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous, Clean Room Environment
VESSELS: 3,000L, (2) 1,500L, 500L w/ Agitation
CONTROLS: Profibus & Classic I/O Networked to Delta-V DCS
SYSTEM NOTES: Pharmaceutical Buffer Preparation Process. Integrated Lift, Drum Inverters, In-Line Mixers, Filtration w/ Dome Hoist & Filling Station. Configured for Clean-In-Place (CIP) and Steam-In-Place (SIP)
super skid
SYSTEM: Depth Filtration Skid
CLIENT LOCATION: Ireland
DECK: 4 ft deck height, 285 ft2
PLATFORM SPECIFICATION: 304L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous, Clean Room Environment, CE Approvals
VESSELS: (2) Recovery Depth Filters, (1) Polishing Filter, (1) Final Filter
CONTROLS: DeviceNet & Classic I/O Networked to Delta-V DCS
SYSTEM NOTES: Pharmaceutical filtration process, configured for Clean-In-Place (CIP) and Steam-In-Place (SIP)
super skid
SYSTEM: Purification Module
CLIENT LOCATION: Singapore
DECK: Multi-Level (10 ft/12 ft), 460 ft2
PLATFORM SPECIFICATION: 304L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous, Clean Room Environment
VESSELS: 17,000L, 5,000L (Tulip) w/ Agitation
CONTROLS: Foundation Fieldbus & Profibus Networked to Delta-V DCS
SYSTEM NOTES: Pharmaceutical Purification Process. Integrated Liquid Filters & Transfer Panels. Configured for Clean-In-Place (CIP) and Steam-In-Place (SIP)
super skid
SYSTEM: Pre-Viral Module
CLIENT LOCATION: United States
DECK: 8 ft deck height, 240 ft2
PLATFORM SPECIFICATION: 316L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous, Clean Room Environment
VESSELS: 5,000L Load, 1,500L Viral Inactivation, 1,500L pH Adjustment (all w/ Agitation)
CONTROLS: Classic I/O, w/ onboard Delta-V Controller
SYSTEM NOTES: Pharmaceutical Process. Integrated Transfer Panels. Configured for Clean-In-Place (CIP) and Steam-In-Place (SIP)
super skid
SYSTEM: USP Purified Water & WFI Storage & Distribution System
CLIENT LOCATION: Brazil
DECK: 13 ft deck height, 275 ft2
PLATFORM SPECIFICATION: 304L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous
VESSELS: (2) 20,000L Storage
CONTROLS: Classic I/O w/ Delta-V CHARMS
SYSTEM NOTES: Pharmaceutical Purified Water Utility. Ozone-sanitized ambient USP Purified Water loop supply. Hot water-sanitized ambient WFI loop.
super skid
SYSTEM: Purification Process Support
CLIENT LOCATION: Ireland
DECK: 8 ft deck height, 200 ft2
PLATFORM SPECIFICATION: 304L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous, Clean Room Environment, CE Approvals
VESSELS: 3,000L NaOH, 1,500L WFI
CONTROLS: DeviceNet & Classic I/O Networked to Delta-V DCS
SYSTEM NOTES: Pharmaceutical Column Packing Process, configured for Clean-In-Place (CIP) and Steam-In-Place (SIP)
super skid
SYSTEM: Formulation System
CLIENT LOCATION: United States
DECK: 5 ft deck height, 60 ft2
PLATFORM SPECIFICATION: 304L SS framing, railing, and diamond deck
SYSTEM RATING: Non-Hazardous
VESSELS: (2) 300 Gal Formulation w/ agitation
CONTROLS: Classic I/O w/ Allen Bradley ControlLogix PLC
SYSTEM NOTES: Pharmaceutical Formulation Process. Integral process filtration
When you think about Super Skids, think IPEC
INTEGRATED
/ˈin(t)əˌɡrādəd/

adjective

  1. combining or coordinating separate elements so as to provide a harmonious, interrelated whole

"an integrated and high-quality system"

  1. organized or structured so that constituent units function cooperatively

"an integrated package of services"

synonyms: unified, united, consolidated, combined, merged, cohesive, complete

There's a reason the word integrated is in our name. IPEC provides a comprehensive range of professional services including project management, engineering, design, fabrication, inspection, testing and installation support. This is realized through employees dedicated to total customer satisfaction and value. Our industry knowledge, understanding of critical details, and expertise with stringent design and production standards facilitate high-quality yet cost effective systems that exceed expectations.

  • ENGINEERING & DESIGN

    Customer-Focused Solutions

    IPEC systems are custom designed and engineered to meet the individual process requirements of each customer. Our expert engineering & design staff support all phases of analysis, design, fabrication, and implementation a system. This commitment continues after installation with available operator training, spare parts ordering and ongoing service support.

    Budgetary Project Analysis

    Project Management

    Process Engineering

    Mechanical Engineering

    Electrical Engineering

    Drafting & Modeling

  • AUTOMATION

    Seamless Integration

    IPEC systems are available fully automated with in-house support for all major control platforms. If the project requires third-party software development or controls hardware, our team will work seamlessly with the customer's suppliers to integrate their efforts.

    Functional Specifications

    Software Development & Programming

    PLC & PC-Based Systems

    Recipe Management and Batch Records

    21 CFR Part 11 Integration

    GAMP Documentation

  • FABRICATION

    Unparalleled Quality

    IPEC fabrication quality is second to none. Comprehensive and detailed construction procedures and training compliment our highly skilled and experienced production staff. The resulting systems represent the finest examples of craftsmanship that can be found.

    A continued effort to incorporate the latest technology into our facility pays dividends to our customers. Our specialty is high purity stainless steel, however we regularly manufacture systems using other high-alloy metals, plastics and other materials.

    ASME section IX Certified Orbital Welding

    Stainless Steel & High-Purity Alloys

    Mechanical Fabrication

    Electrical Fabrication

    Mechanical Polishing

    Electropolishing

    Laser Etching

    Passivation

    System Cleaning and Crating

    Installation Support & Field Piping

  • INSPECTION & TESTING

    You Can Trust It, Because We Test It

    IPEC Systems are thoroughly inspected to ensure that the governing specifications are met or exceeded. Our certified Quality Control team verifies all aspects of a completed system against our internal standards and those provide by the customer.

    Incoming Materials Inspection

    Boroscopic Weld Inspection

    Surface Finish Testing

    Pressure Testing

    Sprayball Coverage (Riboflavin) Testing

    Slope Inspection/Drainability Testing

    IQ/OQ Checkout

    Budgetary Project Analysis

  • DOCUMENTATION

    Complete & Comprehensive

    IPEC employs staff members dedicated solely to the generation and compilation of an extensive documentation package for every system that is manufactured. This contains all information required to verify, commission, operate and service the equipment.

    Our standard package is expanded significantly for pharmaceutical and biotech systems where proper documentation is as critical as the equipment itself.

    P&IDs/Process Flow Diagrams

    Package/Assembly Drawings

    Component Lists (Bill of Materials)

    Spare Parts Lists

    Electrical Schematics

    Panel Drawings

    I/O Lists

    Software Documentation

    Calibration Certificates

    Operation & Maintenance Manuals

    Inspection & Test Reports

    Cleaning and Passivation Reports

    Seismic Analysis

    Weld Inspection Video

  • CERTIFICATIONS

    Confidence in Compliance

    IPEC provides systems compliant with the world's most recognized & respected technical standard and safety organizations. We work with multiple third-party firms to document, register and certify our systems with the proper authorities. Our experience and comfort working within these domestic and international standards strengthens the confidence of our customers.

Contact us for more information or to request a quote



© 2017 Integrated Process Engineers & Constructors, Inc.

1901 Allen Drive
Fort Atkinson, WI 53538 USA

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