Services

INTEGRATED

/ˈin(t)əˌɡrādəd/

adjective

combining or coordinating separate elements so as to provide a harmonious, interrelated whole.
organized or structured so that constituent units function cooperatively

synonyms: unified, united, consolidated, combined, merged, cohesive, complete

There's a reason integrated is a part of our name. IPEC offers a comprehensive range of complimentary professional services. This is realized through employees dedicated to total customer satisfaction and value. Our industry knowledge, attention to detail, and expertise with stringent design and production standards allow us to provide high-quality yet cost effective solutions.

Process Development

Cost Analysis & Optimization

Equipment Specifications

Services

Consultation

IPEC consultation services help our customers optimize for both immediate and long-term operations through dedicated and customized support.

Process Development

Conceptual and formal process & system sizing based on target production, product specifications, etc.

Process Flow Diagrams
Preliminary System Layout
Utility requirements
Plant Layout

Cost Analysis & Optimization

Review of available process methods, equipment technologies and design options.

Capital Costs
Operational cost analysis
Maintenance Costs

Equipment Specifications

Specification development for accurate bid comparison and vendor selection.

Major Equipment & Components
Piping & Material Specs
Controls & Automation
Fabrication Techniques
Testing and Documentation

Services

Project Management

Customer service is priority #1 at IPEC. Nothing we do matters unless our clients are satisfied with our products and services. We focus on this during all phases of every project.

Our Project Managers interface with the customer, design team, fabrication department and component suppliers to verify designs, oversee production, and maintain schedule.

Process Design

Mechanical Engineering

Electrical Engineering

System Design

Services

Engineering & Design

IPEC's experienced team of engineers and designers help guide our client's projects from concept to completion.

Process Development

Development and maintenance of piping & instrumentation drawings (P&IDs), further developed from process flow diagrams.

Mechanical Engineering

Configuration, review and procurement of system components per system design & specifications

Electrical Engineering

Design of electrical control systems and procurement of components required to operate the system as specified.

System Design

Preparation of fabrication drawings and system documentation via integration of mechanical, electrical, piping and structural sub-systems.

Functional Design Specifications

Software Development

GAMP Documentation

21 CFR Part 11 Compliance

Services

Automation

IPEC offers a variety of automation solutions for specification, software development, implementation, and data management.

Structural Fabrications

Component Manufacturing

Mechanical Assembly

Electrical Assembly

Services

Fabrication

As part of our range of services, IPEC's production group brings together the efforts of our engineering and design team to manufacture custom components and systems.

Structural Assembly

Preparation, assembly, grinding and polishing of system framing and platforms for structural support of major equipment, mechanical, piping and electrical systems.

Component Manufacturing

In-house manufacturing of various system components such as vessels, static mixers, spray devices and transfer panels.

Mechanical Assembly

Major equipment mounting and installation of piping, fittings and mechanical components per fabrication drawings and project specifications.

Electrical Assembly

Electrical Panel fabrication, instrument wiring, pneumatic systems and conduit installation per fabrication drawings and project specifications.

Inspection

Checkout

Testing

Certifications

Services

Inspection & Testing

We consider verification of internal procedures and project specifications critical to our success. IPEC inspection and testing services compliment our other offerings by ensuring comprehensive quality standards are met.

Inspection

Quality Control & Assurance for:

Inspection of incoming components & fittings
Weld inspection
Confirmation of conformance to procedures and specifications

Checkout

Inspection and verification that system design and assembly match approval documents and meet project specifications.

System Testing

Factory Acceptance Testing (FAT) and pre-validation to confirm functionality as defined by project-specific protocol.

Certifications

Incorporation of 3rd-party and internal approvals to certify alignment with recognized technical and safety standards

Services

Documentation

IPEC employs staff dedicated to organization of project documentation as a Turn-Over Package (TOP). The TOP contains information required to verify, commission, operate and service the equipment. This is expanded for biopharmaceutical projects where comprehensive documentation is as critical as system functionality.

Design & Engineering

P&IDs
Mechanical Bill of Materials
Electrical Bill of Materials
Mechanical Assembly Drawings
Mechanical Detail Drawings
Catalog Cut Sheets
ISA Data Sheets
Electrical Panel Drawings
UL Labels
I/O Lists
Network Drawings
Seismic Calculations
Spare Parts Lists
Procedures & Specifications
Functional Specification
Hardware Design Specification
Software Quality Assurance Plan
Software Design Specification

Inspection & Fabrication

Quality Control System
Receiving Procedures
Inspection Reports
Weld Gas Certificates
Weld Logs
Weld Coupon Logs
Rejected Weld Logs
Tig/Orbital Weld Schedules
Weld/Slop Maps
Welding Qualifications
Mill Certifications
Material Certifications
Traceability Certifications
Certificates of Conformance
Calibration Certificates
Device Setup Logs

Check-Out & Testing

Pressure Test Procedure
Pressure Test Reports
Inspection Procedure
Inspection Reports
IQ/OQ Procedure
IQ/OQ Reports
Riboflavin Test Procedure
Riboflavin Test Report(s)
Hold-Up Volume Report
Drain Test Report
FAT Protocol
FAT Report
Passivation Procedure
Passivation Certificate
Cleaning Procedure
Cleaning Certificate
Shipping inspection Checklist

Shipping

Reassembly

Installation Supervision

Start-Up Support

Service Support

Services

Field Service

IPEC's services do not end once a system has been assembled and tested. We offer a number of site activities to support start-up, commissioning and maintenance.

Shipping

System preparation, protection, crating, insurance and freight forwarding to global client locations.

Reassembly

Structural, mechanical, electrical and pneumatic sub-system reassembly by IPEC personnel.

Installation Supervision

Oversight for reassembly and installation pf modular systems that must be broken-down for shipment.

Start-Up Support

Site Acceptance Test (SAT) execution and support for on-site system operation and validation activities.

Service Support

System training, spare parts procurement, inspection and routine or emergency maintenance support.