Services

Customer Focused

Customer service is priority #1

Nothing we do matters unless our clients are satisfied. We focus on this during all phases of every project.

Bidding Approach

Every project starts with listening, comprehensive review, and a detailed proposal

The IPEC Sales Team is eager to learn more about your projects. Let us know how we can help.

Process Development

IPEC consultation and process development services help our customers evaluate and optimize operations through dedicated and adaptive support.

Project Management

Our Project Managers interface with the customer, design team, fabrication department and sub-suppliers to verify designs, oversee production, and maintain schedule.

Engineering & Design

IPEC's experienced team of Engineers and Designers develop fabrication drawings and other critical documents in aligment with project specifications.

Automation

IPEC offers a variety of automation solutions for specification, software development, deployment, and data management.

Fabrication

IPEC's production group brings together the efforts of our Engineering and Design group to manufacture custom equipment.

Inspection & Testing

Verification of internal procedures and specifications is critical project success. IPEC inspection and testing services compliment our other offerings by ensuring comprehensive quality standards are met.

Documentation

IPEC employs staff dedicated to organization of project documentation onto Turn-Over Packages (TOPs). The TOP contains information required to verify, commission, operate and service the equipment. This is expanded for biopharmaceutical projects where comprehensive documentation is as critical as system functionality.

Field Service

Our support does not end once a system has been tested and shipped. We offer a number services to support on-site reassembly, start-up and commissioning.

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Your Process Your Design


© Integrated Process Engineers & Constructors, Inc. All rights reserved.

1901 Allen Drive
Fort Atkinson, WI 53538 USA

Process Development

IPEC consultation and process development services help our customers evaluate and optimize operations through dedicated and adaptive support.

Process Development

Conceptual and formal process & system sizing based on target production, product specifications, etc.

▪︎ Process Flow Diagrams
▪︎ Preliminary System Layout
▪︎ Utility requirements
▪︎ Plant Layout

Cost Analysis & Optimization

Review of available process methods, equipment technologies and design options.

▪︎ Capital Costs
▪︎ Operational cost analysis
▪︎ Maintenance Costs

Equipment Specifications

Specification development for accurate bid comparison and vendor selection.

▪︎ Major Equipment & Components
▪︎ Piping & Material Specs
▪︎ Controls & Automation
▪︎ Fabrication Techniques
▪︎ Testing and Documentation

Engineering & Design

IPEC's experienced team of Engineers and Designers develop fabrication drawings and other critical documents in aligment with project specifications.

Process Development

Development and maintenance of piping & instrumentation drawings (P&IDs), further developed from process flow diagrams.

Mechanical Engineering

Configuration, review and procurement of system components per system design & specifications.

Electrical Engineering

Design of electrical control systems and procurement of components required to operate the system as specified.

Modeling

Preparation of fabrication drawings and system documentation via integration of mechanical, electrical, piping and structural sub-systems.

Automation

PEC offers a variety of automation solutions for specification, software development, deployment, and data management.

Functional Design Specifications

Software Development

GAMP Documentation

21 CFR Part 11 Compliance

Fabrication

IPEC's production group brings together the efforts of our Engineering and Design group to manufacture custom equipment.

Structural Assembly

Preparation, assembly, grinding and polishing of system framing and platforms for structural support of major equipment, mechanical, piping and electrical systems.

Component Manufacturing

In-house manufacturing of various system components such as vessels, static mixers, spray devices and transfer panels.

Mechanical Assembly

Major equipment mounting and installation of piping, fittings and mechanical components per fabrication drawings and project specifications.

Electrical Assembly

Electrical Panel fabrication, instrument wiring, pneumatic systems and conduit installation per fabrication drawings and project specifications.

Inspection & Testing

Verification of internal procedures and specifications is critical project success. IPEC inspection and testing services compliment our other offerings by ensuring comprehensive quality standards are met.

Inspection

Quality Control & Assurance for:

▪︎ Inspection of incoming materials
▪︎ Weld inspection
▪︎ Confirmation of conformance to procedures and specifications

Check Out

Inspection and verification that system design and assembly match approval documents and meet project specifications.

Testing

Factory Acceptance Testing (FAT) and pre-validation to confirm functionality as defined by project-specific protocol.

Certification

ncorporation of 3rd-party and internal approvals to certify alignment with recognized technical and safety standards

Documentation

IPEC employs staff dedicated to organization of project documentation onto Turn-Over Packages (TOPs). The TOP contains information required to verify, commission, operate and service the equipment. This is expanded for biopharmaceutical projects where comprehensive documentation is as critical as system functionality.

Design & Engineering

P&IDs
Mechanical Bill of Materials
Electrical Bill of Materials
Mechanical Assembly Drawings
Mechanical Detail Drawings
Catalog Cut Sheets
ISA Data Sheets
Electrical Panel Drawings
UL Labels
I/O Lists
Network Drawings
Seismic Calculations
Spare Parts Lists
Procedures & Specifications
Functional Specification
Hardware Design Specification
Software Quality Assurance Plan
Software Design Specification

Inspection & Fabrication

Quality Control System
Receiving Procedures
Inspection Reports
Weld Gas Certificates
Weld Logs
Weld Coupon Logs
Rejected Weld Logs
Tig/Orbital Weld Schedules
Weld/Slop Maps
Welding Qualifications
Mill Certifications
Material Certifications
Traceability Certifications
Certificates of Conformance
Calibration Certificates
Device Setup Logs

Check Out & Testing

Pressure Test Procedure
Pressure Test Reports
Inspection Procedure
Inspection Reports
IQ/OQ Procedure
IQ/OQ Reports
Riboflavin Test Procedure
Riboflavin Test Report(s)
Hold-Up Volume Report
Drain Test Report
FAT Protocol
FAT Report
Passivation Procedure
Passivation Certificate
Cleaning Procedure
Cleaning Certificate
Shipping inspection Checklist

Site Services

Our support does not end once a system has been tested and shipped. We offer a number services to support on-site reassembly, start-up and commissioning.

Shipping

System preparation, protection, crating, insurance and freight forwarding to global locations.

Installation Supervision

Oversight for reassembly and installation pf modular systems that must be broken-down for shipment.

Reassembly

Structural, mechanical, electrical and pneumatic sub-system reassembly by IPEC personnel.

Start-Up Support

Site Acceptance Test (SAT) execution and support for on-site system operation and validation activities.

Ongoing Services

System training, spare parts procurement, inspection and routine or emergency maintenance support.